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Polypropylene hydraulic hose spiral wrap with wide flat profile
Abrasion resistant PP spiral hose guard for industrial machinery
Flat band PP spiral hose wrap for external abrasion protection
Open spiral polypropylene hose protector for easy installation
Flexible PP spiral wrap for moving hydraulic hose assemblies
Flat profile PP spiral guard for hydraulic hose bundles

Flat-Surface PP Hydraulic Hose Spiral Wrap

MJ FLEX HPS-PP-SX-P is a flat-profile polypropylene spiral wrap developed for hydraulic hoses and service lines exposed to repeated dragging, scuffing and mechanical contact. Its wide band creates stable external coverage and helps distribute localized wear before it reaches the hose jacket.

The semi-rigid spiral maintains its position while allowing the protected assembly to bend and move. Turn spacing and overlap can be adjusted to reinforce high-wear areas, and the side-entry design enables installation on completed hose assemblies without removing end fittings.

  • Material :

    Polypropylene(PP)

  • Betriebstemperatur :

    -40℃~ +105℃

  • Entflammbarkeit :

    Non-Flame Retardant，UL94 V2

  • Standardfarbe :

    Black

  • Mindestbestellmenge :

    500m

  • Why Choose HPS-PP-SX-P?

    • Create Dependable Coverage Over Exposed Hose Jackets

    The flat band presents a broad protective surface where hoses rub against frames, floors and equipment structures.

    • Control Protection Through the Winding Pitch

    Installers can vary the overlap to reinforce a contact zone without changing the entire hose route.

    • Retrofit Protection Around Connected Lines

    The open hydraulic spiral wrap is wound onto the assembly without passing over end fittings.

    • Simplify inspection and localized replacement

    Wear remains visible on the outer wrap, allowing damaged sections to be renewed after the hose is checked.

    Key Features

    1. Flat Surface Design

    The wide, flat profile provides uniform external coverage, helping distribute contact pressure and reduce localized wear.

    2. Durable PP Material

    Made from polypropylene, offering abrasion resistance, toughness and structural stability for hose protection in industrial and mobile equipment.

    3. Flexible Spiral Construction

    The semi-rigid spiral construction provides mechanical protection while allowing hoses to bend and move with equipment.

    4. Easy Retrofit Installation

    The open spiral design wraps around connected hoses without removing fittings, simplifying installation and maintenance.

    5. Multi-Hose Protection

    Suitable for individual hoses or compatible bundles, helping reduce direct friction against surrounding components and adjacent hoses.

    6. Customizable Specifications

    Available in various sizes, with options for custom spiral diameters, band thicknesses, pitch, colors and packaging to meet project requirements.

    Technical Data

    Material Polypropylene (PP)
    Working Temperature -40°C to +105°C
    Tensile Strength ≥25 MPa in accordance with GB/T 1040.2-2022
    Aging Resistance Refer to GB/T 16422.3-2022
    Flammability Non-Flame Retardant, UL94 V2
    Low and High Temperature Resistance After 24 h aging at 100°C/-40°C, fill with filler and conduct impact test under 100°C/-40°C environment; no cracks or fractures.
    Standard Color Black
    Certification RoHS, REACH
    Cutting Tool Hot knife

    Specifications

    Part No ID
    (mm)    		 OD
    (mm)    		 Wall Thickness
    (mm)    		 Screw Pitch
    (mm)    		 Bundle Dia
    (mm)    		 Packing Length
    (m/spool)
    HPS-PP-SX-007.8-BK-P 7.8 10 1 12 8~12 50
    HPS-PP-SX-009.6-BK-P 9.6 12 1 12 10~14 50
    HPS-PP-SX-012-BK-P 12 14 1 12 12~16 50
    HPS-PP-SX-013.4-BK-P 13.4 16 1 13 14~18 50
    HPS-PP-SX-016-BK-P 16 18.8 1.4 14.5 16~20 50
    HPS-PP-SX-018-BK-P 18 21.2 1.6 15.5 18~22 50
    HPS-PP-SX-019-BK-P 19 22.2 1.6 15.5 19~22 50
    HPS-PP-SX-021-BK-P 21 24.6 1.8 18.5 21~25 50
    HPS-PP-SX-022-BK-P 22 25.6 1.8 18.5 22~25 50
    HPS-PP-SX-026-BK-P 26 29.6 1.8 21.5 26~30 50
    HPS-PP-SX-028-BK-P 28 31.8 1.9 22.5 28~32 50
    HPS-PP-SX-030-BK-P 30 34 2 23 30~35 50
    HPS-PP-SX-032-BK-P 32 36 2 23 32~38 50
    HPS-PP-SX-035-BK-P 35 39 2 24 35~40 50
    HPS-PP-SX-038-BK-P 38 42 2 24 38~43 50
    HPS-PP-SX-040-BK-P 40 46 2.8 25 40~45 50
    HPS-PP-SX-042-BK-P 42 48 3 26 42~48 50
    HPS-PP-SX-048-BK-P 48 54 3 27 48~52 50
    HPS-PP-SX-050-BK-P 50 56 3 27 50~55 50
    HPS-PP-SX-051-BK-P 51 57 3 27 51~56 50
    HPS-PP-SX-060-BK-P 60 66 3 26.5 60~65 25
    HPS-PP-SX-063-BK-P 63 69 3 27 63~70 25
    HPS-PP-SX-068-BK-P 68 74 3 30 68~72 20
    HPS-PP-SX-074-BK-P 74 83 5.2 47.5 74~80 20
    HPS-PP-SX-080-BK-P 80 89 4.5 40.5 80~85 20
    HPS-PP-SX-088-BK-P 88 98 5 43 88~95 10
    HPS-PP-SX-100-BK-P 100 110 5 45 100~110 10

    Typical Applications

    1. Excavators and Earthmoving Equipment

    Protects hydraulic lines that drag across boom structures, hose guides and attachment frames.

    2. Agricultural implements

    Addresses cover damage caused by vibration, repeated articulation and contact with metal brackets or field debris.

    3. Forklifts and lifting systems

    Covers moving hoses around masts, rollers and lift mechanisms where clearance is limited.

    4. Factory Hydraulic Power Systems

    Adds a serviceable wear layer at machine beds, floor crossings, clamps and maintenance zones.

    5. Grouped Hose and Cable Routes

    Keeps compatible service lines organized while reducing abrasion against enclosures and adjacent components.

    How to Select

    Select the appropriate spiral wrap size based on the maximum outside diameter of the hydraulic hose or complete bundle, ensuring a proper fit without excessive compression. Consider the routing path, bend radius and wear conditions when adjusting spiral spacing and overlap to balance protection and flexibility. Operating temperature, fluid exposure, installation clearance and equipment movement should also be evaluated to ensure suitability for the intended application.

    Customization Available

    • Size & Dimensions - Spiral inside diameter, band width, wall thickness and pitch can be customized to match hose or bundle dimensions and installation requirements.

    • Coverage & Length - Custom coil lengths and pre-cut sections are available to meet specific coverage and installation requirements.

    • Colors & Identification - Standard and custom colors are available, with product identification and batch labeling options to meet project requirements.

    • Packaging - Various packaging options are available according to customer requirements.

    Testing and Compliance

    HPS-PP-SX-P complies with the applicable requirements of RoHS and REACH regulations, supported by relevant material compliance test reports.Product quality is controlled through material verification, dimensional inspection and manufacturing process monitoring to ensure consistent construction and reliable external mechanical protection.

    Quality Assurance

    • Resin and color control - Incoming PP material and identification are checked against the approved production requirement.

    • Band and pitch inspection - Inside diameter, flat profile, wall section and spiral spacing are monitored during manufacture.

    • Installation check - Samples are wrapped around the approved hose or gauge to evaluate fit, overlap and practical handling.

    • Edge and surface review - Sharp edges, cracks, contamination, uneven forming and unacceptable color variation are screened.

    • Shipment release - Part number, dimensions, coil length, quantity, labels and packing are verified before dispatch.

     

    Frequently Asked Questions

    01. Can the wrap be added after the hose is connected?

    Yes, in most accessible routes. The spiral is wound around the hose from the side rather than pulled over the fittings.

    02. How much overlap should be used?

    Base the winding density on the wear risk, required flexibility and available clearance. A sample installation should be checked through the full movement cycle.

    03. What is a flat-surface PP hydraulic hose spiral wrap used for?

    This product provides external abrasion protection for hydraulic hoses, helping reduce scraping and friction caused by contact with frames, brackets, floors and adjacent components. Its wide, flat profile provides stable protective coverage.

    04. Can the spiral wrap protect multiple hoses and cables together?

    Yes. Select the size based on the maximum outside diameter of the complete bundle and confirm that the grouped hoses and cables are compatible in terms of movement, temperature and maintenance access. The wrap must not restrict movement or obstruct servicing.

     

    Request a Sample or Quote

      Send the hose or bundle outside diameter, fitting dimensions, bend radius, movement range, contact surface, required coverage length, temperature, fluid and outdoor exposure, preferred color and annual quantity. A route photo or short movement video helps MJ FLEX review the appropriate HPS-PP-SX-P size and winding coverage.

    The final quotation and sample will follow the confirmed product specification.

HEISSE TAGS :

hydraulic hose wrap

spiral hydraulic hose wrap

hydraulic spiral wrap

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Thema : Flat-Surface PP Hydraulic Hose Spiral Wrap
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